How to Adjust the Spring Tension on Manual Roller Shutters

If your manual roller shutter feels too heavy to lift or slams shut too quickly, the internal spring tension is likely out of balance. Springs help counterbalance the shutter’s weight, allowing you to open and close it smoothly. Over time, these springs can lose tension, especially with frequent use or age.

In this guide, we’ll walk you through how roller shutter spring adjustment works, when it’s needed, and why this job is best left to a trained professional in most cases.

⚠️ A Quick Warning Before You Begin

Roller shutter spring mechanisms are under significant tension. Attempting to adjust them without the proper tools or experience can be dangerous. If you're unsure or if your shutter feels jammed or unpredictable, it’s safest to contact a professional like Fix My Shutters.

Signs Your Spring Tension Needs Adjustment

  • The shutter feels very heavy or drops quickly.
  • You struggle to lift the shutter manually.
  • The shutter only opens partially or won’t stay up.
  • There’s increased noise or “thunking” when opening or closing.

These signs usually mean the torsion spring has loosened and needs to be re-tensioned.

Tools You’ll Need

  • Safety gloves
  • Adjustable wrench
  • Tensioning rods (specific to your shutter model)
  • Ladder
  • Safety goggles

Note: Some shutters require a complete drum removal or uncoiling. Proceed only if you're confident in your ability to work with loaded spring tension safely.

Step-by-Step: Adjusting Spring Tension (Manual Winder Box Style)

Step 1: Lower the Shutter Completely

Make sure the curtain is fully down and the shutter is not under additional load. This reduces tension on the spring.

Step 2: Remove the Winder Box Cover

Use a screwdriver to unscrew and remove the cover that protects the spring mechanism. Be cautious — the spring may be under tension.

Step 3: Locate the Spring and Shaft

Identify the torsion spring inside the housing. The spring will usually be coiled around a central shaft or axle connected to the drum.

Step 4: Use Tensioning Rods to Adjust

Insert your winding rod into the socket of the tension plug or collar. Carefully turn in small increments:

  • To increase tension: Turn in the direction that tightens the spring.
  • To reduce tension: Turn the opposite direction (usually to the left).

Adjust 1–2 quarter turns at a time, then test the balance by opening and closing the shutter.

Step 5: Reassemble and Test

Once the shutter opens and closes smoothly — staying in place without falling or feeling heavy — replace the cover and re-tighten all fasteners.

When You Shouldn’t DIY Spring Adjustments

If any of the following apply, call a professional:

  • Your shutter is stuck or off-track
  • The spring has snapped
  • You’re unsure what type of spring mechanism your shutter has
  • You don’t have the correct tools

Spring tensioning can be risky if done incorrectly and may damage the shutter further or cause injury.

Why Call Fix My Shutters?

We’ve helped hundreds of Sydney homeowners and businesses restore faulty manual shutters. Whether it’s a spring replacement, tension adjustment, or full winder box repair — we carry all the tools and parts needed to fix it properly.

Our team is experienced with all makes and models, and we’re known for fast, honest service. Just have a look at our Google reviews to see why so many Sydney locals trust us.

Final Thoughts

Spring tension plays a huge role in how your roller shutter operates. If the balance is off, you’ll feel it — and left unattended, it can lead to costly damage or injury.

If you think your spring needs adjustment, save yourself the risk and hassle. Get in touch with Fix My Shutters for fast, professional service across Sydney.

Contact us today for fast and efficient roller shutter repairs

Get in touch now to schedule your repair and enjoy the peace of mind that comes with efficient, reliable service.
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